MacDon M200 Manuel de l'opérateur Page 1

M150 & M200Self-Propelled WindrowerOPERATOR’S MANUALRevision CPart #169017 $25

SAFETY Form 169017 / 169087 / 169095 8 Revision C Safety Sign Locations (continued)IN CAB #109868 IN CAB #109844 BEHIND DOOR ON SILL #109843 FRONT

HEADER OPERATION - D SERIES Form 169017 / 169087 / 169095 98 Revision C Example: Windrower is operating at 8 mph with Header Index “on” and set at

HEADER OPERATION - D SERIES Form 169017 / 169087 / 169095 99 Revision C 6.5.8 KNIFE SPEED The ideal cutting speed of the knife should be such that

HEADER OPERATION - D SERIES Form 169017 / 169087 / 169095 100 Revision C 6.5.9 DECK SHIFT (OPTIONAL) The hydraulic deck shift option allows the op

HEADER OPERATION - A SERIES Form 169017 / 169087 / 169095 101 Revision C 6.6 A SERIES HEADER OPERATION 6.6.1 HEADER ATTACHMENT a. Remove hairpin

HEADER OPERATION - A SERIES Form 169017 / 169087 / 169095 102 Revision C d. Connect center-link as follows: MECHANICAL LINK - M150 1. Loosen nut

HEADER OPERATION - A SERIES Form 169017 / 169087 / 169095 103 Revision C e. Raise the header fully with the HEADER UP switch on the GSL. Stop engi

HEADER OPERATION - A SERIES Form 169017 / 169087 / 169095 104 Revision C 6.6.2 HEADER DETACHMENT a. Raise the header fully with the HEADER UP swit

HEADER OPERATION - A SERIES Form 169017 / 169087 / 169095 105 Revision C h. Disconnect center-link as follows: MECHANICAL LINK - M150 1. Loosen

HEADER OPERATION - A SERIES Form 169017 / 169087 / 169095 106 Revision C 6.6.3 AUGER SPEED CAUTION Check to be sure all bystanders have cleared the

HEADER OPERATION - A SERIES Form 169017 / 169087 / 169095 107 Revision C 6.6.4 REEL SPEED 6.6.4.1 A40D Header The A40 reel drive is hydraulically d

SAFETY Form 169017 / 169087 / 169095 9 Revision C Safety Sign Locations (continued)ON FRAME #42130 ON FAN SHROUD #134068 ON FRAME #110986

HEADER OPERATION - A SERIES Form 169017 / 169087 / 169095 108 Revision C 6.6.5 KNIFE SPEED The ideal cutting speed of the knife should be such tha

HEADER OPERATION - R SERIES Form 169017 / 169087 / 169095 109 Revision C 6.7 R SERIES HEADER OPERATION 6.7.1 HEADER ATTACHMENT a. Remove hairpin

HEADER OPERATION - R SERIES Form 169017 / 169087 / 169095 110 Revision C d. Connect center-link as follows: MECHANICAL LINK - M150 1. Loosen nu

HEADER OPERATION - R SERIES Form 169017 / 169087 / 169095 111 Revision C HYDRAULIC LINK WITH OPTIONAL SELF-ALIGNMENT KIT 1. Adjust the position of

HEADER OPERATION - R SERIES Form 169017 / 169087 / 169095 112 Revision C 6.7.2 HEADER DETACHMENT a. Raise the header fully with the HEADER UP swit

HEADER OPERATION - R SERIES Form 169017 / 169087 / 169095 113 Revision C g. Disconnect center-link as follows: MECHANICAL LINK - M150 1. Loosen

HEADER OPERATION - R SERIES Form 169017 / 169087 / 169095 114 Revision C 6.7.3 DISC SPEED The header is allocated a code that the WCM reads when th

HEADER OPERATION - R SERIES Form 169017 / 169087 / 169095 115 Revision C 6.7.4 CONVERGING DRUM ASSEMBLIES - GRASS SEED HEADER The twin converging

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 116 Revision C 7 MAINTENANCE AND SERVICING The following instructions are provided to assis

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 117 Revision C 7.3 MAINTENANCE SPECIFICATIONS 7.3.1 RECOMMENDED FUEL, FLUIDS AND LUBRICANT

SAFETY Form 169017 / 169087 / 169095 10 Revision C Safety Sign Locations (continued) ON DRINK COOLER #160429 INSIDE FRAME #32743ON FRAME #110986 ON

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 118 Revision C 7.3.2 RECOMMENDED TORQUES 7.3.2.1 Bolts The tables shown give correct torque

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 119 Revision C 7.3.2.2 Hydraulic Fittings 7.3.2.2.1 Flare Type a. Check flare and flare se

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 120 Revision C 7.3.3 CONVERSION CHART QUANTITY INCH-POUND UNITS FACTOR SI UNITS (METRIC) U

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 121 Revision C 7.4 ENGINE COMPARTMENT HOOD The engine hood has two open positions: • Th

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 122 Revision C 7.5 MAINTENANCE PLATFORMS Swing away platform/stair units are provided on bo

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 123 Revision C 4. At the same time, pull front (cab-forward) end of platform away from fra

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 124 Revision C 7.6 LUBRICATING THE WINDROWER WARNING To avoid personal injury, before ser

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 125 Revision C Lubrication Points (Continued) FORMED CASTER WHEEL BEARING 1 PLACE (BOTH WH

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 126 Revision C 7.7 OPERATOR’S STATION 7.7.1 SEAT BELTS Keep the operator and trainer seat

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 127 Revision C 7.7.3 GSL ADJUSTMENTS 7.7.3.1 GSL Lateral Movement The GSL should easily mo

SAFETY Form 169017 / 169087 / 169095 11 Revision C 2.4 GENERAL SAFETY CAUTION The following are general farm safety precautions that should be par

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 128 Revision C 7.7.4 STEERING ADJUSTMENTS 7.7.4.1 Steering Link Pivots The following check

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 129 Revision C 7.7.4.2 Steering Chain Tension DANGER Stop engine and remove key from igniti

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 130 Revision C 7.7.5 PARK BRAKE The brake is applied when the interlock is fully engaged.

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 131 Revision C f. Position switch support (C) inside console, and push rubber nuts (D) int

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 132 Revision C 7.7.6 HVAC SYSTEM 7.7.6.1 Fresh Air Intake Filter The fresh air filter is l

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 133 Revision C 7.7.6.2 Return Air Cleaner The return air filter is located behind the Opera

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 134 Revision C b. Remove the eight screws (H) that attach the cover (J), and remove the co

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 135 Revision C 7.8 CUMMINS ENGINE (M150) CAUTION • Never operate engine in

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 136 Revision C e. Clean area around the plastic cap on access hole (B). Rem

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 137 Revision C g. Add oil as follows if level is below the LOW mark: One U

SAFETY Form 169017 / 169087 / 169095 12 Revision C • Do not modify the machine. Unauthorized modifications may impair the function and/or safety

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 138 Revision C k. Tighten the filter an additional ½ to ¾ turn by hand. IMPO

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 139 Revision C 7.8.5 AIR INTAKE SYSTEM IMPORTANT Do not run engine with air

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 140 Revision C IMPORTANT Do not remove the secondary filter element (K) unles

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 141 Revision C o. Insert primary filter element (J) into canister over sec

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 142 Revision C 7.8.6 FUEL SYSTEM 7.8.6.1 Fuel Tank Venting The fuel tank is

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 143 Revision C 7.8.6.2 Fuel Filters The M150 and M200 Windrower fuel system

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 144 Revision C d. Change secondary filter (D) as follows: 1. Clean around

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 145 Revision C g. Remove plug (L), to ensure tank is completely drained aft

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 146 Revision C 7.8.6.5 System Priming Controlled venting of air is provided a

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 147 Revision C 7.8.7 ENGINE COOLING SYSTEM The engine cooling system is des

SPECIFICATIONS Form 169017 / 169087 / 169095 13 Revision C 3 DEFINITIONS TERM DEFINITION API American Petroleum Institute ASTM American Society

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 148 Revision C 7.8.7.2 Radiator Cap CAUTION To avoid personal injury from hot

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 149 Revision C e. Place a drain pan [about 8 U.S. gallons (30 litres)] unde

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 150 Revision C 7.8.8 GEARBOX 7.8.8.1 Lubricant Level CAUTION Park on a flat,

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 151 Revision C 7.8.8.2 Changing Lubricant Change gearbox lubricant after the

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 152 Revision C 7.8.9 EXHAUST SYSTEM CAUTION To avoid burns, do not touch muff

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 153 Revision C 7.8.10 BELTS DANGER Stop engine and remove key from ignition

MAINTENANCE AND SERVICING - M150 ENGINE Form 169017 / 169087 / 169095 154 Revision C c. Loosen compressor mounting hardware (B), and push compress

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 155 Revision C 7.9 CAT ENGINE (M200) CAUTION • Never operate engine in a c

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 156 Revision C 7.9.3 CHANGING OIL AND OIL FILTER NOTE The engine should be w

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 157 Revision C 7.9.4 AIR INTAKE SYSTEM IMPORTANT Do not run engine with air

SPECIFICATIONS Form 169017 / 169087 / 169095 14 Revision C 4 SPECIFICATIONS 4.1 WINDROWER DIMENSIONS Dimensions are with 18.4 - 26 drive tires and f

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 158 Revision C IMPORTANT Do not remove the secondary filter element (J) unles

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 159 Revision C n. Insert primary filter element (H) into canister over seco

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 160 Revision C d. Assemble hose clamps (B) to hose, and attach hose assembly

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 161 Revision C 7.9.6 FUEL SYSTEM 7.9.6.1 Fuel Tank Venting The fuel tank is

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 162 Revision C Change both filters as follows every 500 hours of operation: D

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 163 Revision C e. Change secondary filter (D) as follows: 1. Thoroughly cl

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 164 Revision C 7.9.6.4 Draining Fuel Tank Draining the fuel tank is necessar

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 165 Revision C g. Remove plug (D), to ensure tank is completely drained aft

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 166 Revision C 7.9.7 ENGINE COOLING SYSTEM The engine cooling system is desi

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 167 Revision C 7.9.7.2 Radiator Cap CAUTION To avoid personal injury from h

SPECIFICATIONS Form 169017 / 169087 / 169095 15 Revision C 4.2 SPECIFICATIONS M150 M200 ENGINE Type Cummins QSB -130 4 Cyl. Turbo Cat C6.

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 168 Revision C e. Remove radiator cap. f. Place a drain pan [about 8 U.S. ga

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 169 Revision C m. Stop engine, and drain water out before rust or sediment

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 170 Revision C 7.9.8 GEARBOX 7.9.8.1 Lubricant Level CAUTION Park on a flat,

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 171 Revision C 7.9.8.2 Changing Lubricant Change gearbox lubricant after the

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 172 Revision C 7.9.9 EXHAUST SYSTEM CAUTION To avoid burns, do not touch muf

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 173 Revision C 7.9.10 BELTS DANGER Stop engine and remove key from ignition

MAINTENANCE AND SERVICING - M200 ENGINE Form 169017 / 169087 / 169095 174 Revision C 7.9.10.3 Fan Belt Replacement DANGER Stop engine, and remove

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 175 Revision C 7.10 COOLING BOX 7.10.1 COOLING BOX SCREEN The cooling box screen is equippe

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 176 Revision C i. If necessary, adjust clearance as follows: 1. Loosen nut (B) on motor s

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 177 Revision C 7.10.2 COOLING BOX MAINTENANCE The radiator and oil cooler should be cleane

SPECIFICATIONS Form 169017 / 169087 / 169095 16 Revision C M150 M200 HEADER LIFT/TILT Type Hydraulic Gear Pumps (2) Displacement 0.84 cu.i

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 178 Revision C h. Lift latch (M), and open access door (N) on the cooling box. i. Loosen

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 179 Revision C 7.11 ELECTRICAL SYSTEM Electrical schematics are attached at the back of thi

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 180 Revision C 7.11.1.3 Charging CAUTION • Ventilate the area where batteries are being c

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 181 Revision C c. Attach one end of battery cable to positive terminal (A) of booster batt

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 182 Revision C 7.11.1.6 Replacing Battery CAUTION Do not attempt to service battery unless

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 183 Revision C 7.11.1.7 Preventing Electrical System Damage a. Carefully observe polarity

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 184 Revision C 7.11.2 HEADLIGHTS - ENGINE-FORWARD DANGER Stop engine, and remove key from

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 185 Revision C c. Pinch the wire retainer (E), and lift away from hooks. d. Remove bulb (

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 186 Revision C 7.11.3 FIELD LIGHTS - CAB-FORWARD DANGER Stop engine and remove key from ig

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 187 Revision C IMPORTANT Do not touch the glass of the halogen bulb as the oils or other ch

OPERATOR’S STATION Form 169017 / 169087 / 169095 17 Revision C 5 OPERATOR’S STATION The Operator’s station is designed for operating the windrower i

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 188 Revision C c. Remove light from receptacle. d. Pinch the wire retainer (L), and lift

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 189 Revision C 7.11.7 RED TAIL LIGHTS (IF INSTALLED) DANGER Stop engine and remove key fro

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 190 Revision C d. Pull lamp out of socket. e. Disconnect harness from lamp. IMPORTANT Do

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 191 Revision C 7.11.9 GAUGE LIGHT a. Shutdown engine, and remove the key. Turn off the li

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 192 Revision C 7.11.13 CIRCUIT BREAKERS AND FUSES DANGER Stop engine and remove key from ig

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 193 Revision C 7.11.13.3 Fuse Box Decal

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 194 Revision C 7.11.13.4 Main Fuses - 125 Amp The 125 amp main fuse holders are located on

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 195 Revision C 7.12 HYDRAULIC SYSTEM The M150 and M200 Windrower hydraulic system provides

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 196 Revision C 7.12.2 CHANGING HYDRAULIC OIL NOTE Change hydraulic oil every 2000 hours. a

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 197 Revision C 7.12.5 HEADER AND REEL HYDRAULICS 7.12.5.1 Pressure Compensator Valve The

This Manual contains instructions for “SAFETY”, “OPERATION”, and “MAINTENANCE/SERVICE” for your new MacDon Model M150 and M200 Self-Propelled Windrowe

OPERATOR’S STATION Form 169017 / 169087 / 169095 18 Revision C 5.2 OPERATOR PRESENCE The Operator Presence System is a safety feature that is desig

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 198 Revision C 7.12.5.3 Header Drop Rate The header should lower gradually when the lower

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 199 Revision C 7.12.6 TRACTION DRIVE HYDRAULICS 7.12.6.1 Transmission Oil Pressure The wi

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 200 Revision C 3. Hold screw (D) with Allen wrench (E), and loosen jam-nut (F). 4. Adjust

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 201 Revision C 7.13 WHEELS AND TIRES 7.13.1 DRIVE WHEELS 7.13.1.1 Tire Inflation a. Visual

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 202 Revision C 7.13.1.3 Lubricant The drive wheel gearbox lubricant should be changed after

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 203 Revision C 7.13.1.4 Drive Wheel Removal/Installation DANGER To avoid severe personal i

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 204 Revision C 7.13.2 CASTER WHEELS 7.13.2.1 Tire Inflation a. Visually check daily that ti

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 205 Revision C 7.13.2.2 Ballast Requirements Fluid ballasting of rear caster tires is recom

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 206 Revision C 7.13.2.3 Wheel Nut Torque At first use, or when a wheel is removed, check c

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 207 Revision C 7.13.2.5 Formed Caster Wheel Removal / Installation DANGER To avoid severe

OPERATOR’S STATION Form 169017 / 169087 / 169095 19 Revision C 5.4 TRAINING SEAT A wall mounted fold-up training seat, complete with seat belt, is p

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 208 Revision C 7.14 MAINTENANCE SCHEDULE The Maintenance Schedule (see next page) specifies

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 209 Revision C 7.14.2 INTERVAL MAINTENANCE INTERVAL SERVICE FIRST USE Refer To BREAK-IN IN

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 210 Revision C WINDROWER Serial Number ____________________ Combine this record with the

MAINTENANCE AND SERVICING Form 169017 / 169087 / 169095 211 Revision C ACTION: 9 - Check 6 - Lubricate S - Change  - Clean + - Add

TROUBLESHOOTING * See your MacDon Dealer ** Refer to Windrower Technical Manual Form 169017 / 169087 / 169095 212 Revision C 8 TROUBLESHOOTI

TROUBLESHOOTING * See your MacDon dealer ** Refer to Windrower Technical Manual Form 169017 / 169087 / 169095 213 Revision C SYMPTOM PROBLE

TROUBLESHOOTING * See your MacDon Dealer ** Refer to Windrower Technical Manual Form 169017 / 169087 / 169095 214 Revision C SYMPTOM PROBLE

TROUBLESHOOTING * See your MacDon dealer ** Refer to Windrower Technical Manual Form 169017 / 169087 / 169095 215 Revision C 8.2 ELECTRICAL

TROUBLESHOOTING * See your MacDon Dealer ** Refer to Windrower Technical Manual Form 169017 / 169087 / 169095 216 Revision C 8.4 HEADER DRIV

TROUBLESHOOTING * See your MacDon dealer ** Refer to Windrower Technical Manual Form 169017 / 169087 / 169095 217 Revision C SYMPTOM PROBLE

OPERATOR’S STATION Form 169017 / 169087 / 169095 20 Revision C 5.7 LIGHTS The field and transport light switches are located on a panel in the cab

TROUBLESHOOTING * See your MacDon Dealer ** Refer to Windrower Technical Manual Form 169017 / 169087 / 169095 218 Revision C SYMPTOM PROBLE

TROUBLESHOOTING * See your MacDon dealer ** Refer to Windrower Technical Manual Form 169017 / 169087 / 169095 219 Revision C SYMPTOM PROBLE

TROUBLESHOOTING * See your MacDon Dealer ** Refer to Windrower Technical Manual Form 169017 / 169087 / 169095 220 Revision C SYMPTOM PROBLE

OPTIONS / ATTACHMENTS Form 169017 / 169087 / 169095 221 Revision C 9 OPTIONS / ATTACHMENTS 9.1 REEL DRIVE AND LIFT PLUMBING Reel drive and lift pl

OPTIONS / ATTACHMENTS Form 169017 / 169087 / 169095 222 Model Year - 2010 9.17 WARNING BEACONS Roof mounted rotating warning beacons. Available wi

INDEX Form 169017 / 169087 / 169095 223 Revision C Air Cleaner M150, M200 ... 139, 157 Air Conditioning compre

INDEX Form 169017 / 169087 / 169095 224 Model Year - 2010 changing oil ... 137, 156 exhaust ...

INDEX Form 169017 / 169087 / 169095 225 Revision C Radio ... 26 Rear Vi

M150 AND M200 CDM / WCM FAULT CODES Form # 169017 / 169087 / 169095 226 Revision C E 1RAN G E N O TAL L O W E DHIGH range activated while in Cab

M150 AND M200 ENGINE ERROR CODES Form 169017 / 169087 / 169095 227 Revision C Example: CDM displays the Error Code 110S 16F 28C STEP 1. 110S - S i

OPERATOR’S STATION Form 169017 / 169087 / 169095 21 Revision C 5.7.2 ENGINE-FORWARD LIGHTING - ROAD The following lights are on / functional when

M150 AND M200 ENGINE ERROR CODES Form # 169017 / 169087 / 169095 228 Revision C J1939 SPN Description J1939 SPN J1939 FMI Lamp Color Cummins

M150 AND M200 ENGINE ERROR CODES Form 169017 / 169087 / 169095 229 Revision C J1939 SPN Description J1939 SPN J1939 FMI Lamp Color Cummins En

M150 AND M200 ENGINE ERROR CODES Form # 169017 / 169087 / 169095 230 Revision C J1939 SPN Description J1939 SPN J1939 FMI Lamp Color Cummins

M150 AND M200 ENGINE ERROR CODES Form 169017 / 169087 / 169095 231 Revision C J1939 SPN Description J1939 SPN J1939 FMI Lamp Color Cummins En

M150 AND M200 ENGINE ERROR CODES Form # 169017 / 169087 / 169095 232 Revision C J1939 SPN Description J1939 SPN J1939 FMI Lamp Color Cummins

OPERATOR’S STATION Form 169017 / 169087 / 169095 22 Revision C 5.7.4 BEACON LIGHTING - EXPORT (N.A. OPTIONAL) The beacon lights are functional wh

OPERATOR’S STATION Form 169017 / 169087 / 169095 23 Revision C 5.8 WINDSHIELD WIPERS The windshield wiper controls are located in the cab headliner.

OPERATOR’S STATION Form 169017 / 169087 / 169095 24 Revision C 5.10.3 CONTROLS IMPORTANT To distribute the oil throughout the system, perform the f

OPERATOR’S STATION Form 169017 / 169087 / 169095 25 Revision C 5.12 OPERATOR AMENITIES MANUAL STORAGE CASE CIGARETTE LIGHTER UTILITY TRAY UNDER ARMR

OPERATOR’S STATION Form 169017 / 169087 / 169095 26 Revision C 5.13 RADIOS 5.13.1 AM/FM RADIO A radio is available as optional equipment from your

OPERATOR’S STATION Form 169017 / 169087 / 169095 27 Revision C 5.15 ENGINE CONTROLS/GAUGES All engine controls and gauges are conveniently located o

Form 169017 / 169087 / 169095 1 Revision C 1 INTRODUCTION This instructional manual contains information on the MacDon Model M150 and M200 Self-P

OPERATOR’S STATION Form 169017 / 169087 / 169095 28 Revision C 5.16 WINDROWER CONTROLS AUTO-STEER ENGAGEMENT SWITCH Engages Auto-Steer System (If

OPERATOR’S STATION Form 169017 / 169087 / 169095 29 Revision C 5.17 HEADER CONTROLS All header controls are conveniently located on the Operator’s c

OPERATOR’S STATION Form 169017 / 169087 / 169095 30 Revision C 5.17.3 GROUND SPEED LEVER (GSL) HEADER SWITCHES The GSL (A) contains switches for t

OPERATOR’S STATION Form 169017 / 169087 / 169095 31 Revision C 5.17.3.3 Header Position Switches Press and hold switch at location shown to move h

OPERATOR’S STATION Form 169017 / 169087 / 169095 32 Revision C 5.17.4 CONSOLE HEADER SWITCHES The Operator’s console contains switches for the fol

OPERATOR’S STATION Form 169017 / 169087 / 169095 33 Revision C 5.18 CAB DISPLAY MODULE (CDM) 5.18.1 ENGINE AND WINDROWER FUNCTIONS 5.18.2 HEADER

OPERATOR’S STATION Form 169017 / 169087 / 169095 34 Revision C 5.18.3 OPERATING SCREENS The M150 and M200 Windrower Cab Display Module (CDM), and

OPERATOR’S STATION Form 169017 / 169087 / 169095 35 Revision C CAB - FORWARD / ENGINE RUNNING / HEADER DISENGAGED (Scroll Through Display with CDM

OPERATOR’S STATION Form 169017 / 169087 / 169095 36 Revision C CAB - FORWARD / ENGINE RUNNING / HEADER ENGAGED AUGER HEADER (Scroll Through Displa

OPERATOR’S STATION Form 169017 / 169087 / 169095 37 Revision C CAB - FORWARD / ENGINE RUNNING / HEADER ENGAGED DRAPER HEADER / INDEX SWITCH OFF (Sc

TABLE OF CONTENTS Form 169017 / 169087 / 169095 2 Revision C Section/Title Page 1 INTRODUCTION ...

OPERATOR’S STATION Form 169017 / 169087 / 169095 38 Revision C CAB - FORWARD / ENGINE RUNNING / HEADER ENGAGED DRAPER HEADER / INDEX SWITCH ON (Sc

OPERATOR’S STATION Form 169017 / 169087 / 169095 39 Revision C CAB - FORWARD / ENGINE RUNNING / HEADER ENGAGED ROTARY HEADER (Scroll Through Disp

OPERATOR’S STATION Form 169017 / 169087 / 169095 40 Revision C MISCELLANEOUS OPERATIONAL INFORMATION DISPLAY (Upper Line) DESCRIPTION < LEF

OPERATOR’S STATION Form 169017 / 169087 / 169095 41 Revision C 5.18.4 CAB DISPLAY MODULE (CDM) WARNINGS/ALARMS The CDM displays warnings and sounds

OPERATOR’S STATION Form 169017 / 169087 / 169095 42 Revision C 5.18.4.2 Display Warnings DISPLAY WARNINGS AND ALARMS DISPLAY FLASHING ALARM TON

OPERATOR’S STATION Form 169017 / 169087 / 169095 43 Revision C DISPLAY WARNINGS AND ALARMS (Continued) DISPLAY FLASHING ALARM TONE DESCRIPTION IN

OPERATOR’S STATION Form 169017 / 169087 / 169095 44 Revision C 5.18.5 CAB DISPLAY MODULE (CDM) PROGRAMMING The monitoring system requires programm

OPERATOR’S STATION Form 169017 / 169087 / 169095 45 Revision C DETAILED PROGRAMMING INSTRUCTIONS (Key On / Engine Running or Not / Header Disengage

OPERATOR’S STATION Form 169017 / 169087 / 169095 46 Revision C (continued next page) L1 Cxxx||EXIT ENGINE ISC?L2 Mxxx|| NO/ YES PRESS HAZARD

OPERATOR’S STATION Form 169017 / 169087 / 169095 47 Revision C (continued next page) L1 Cxxx||CAB DISPLAY SETUP?L2 Mxxx|| NO / YES CALIBRATE

TABLE OF CONTENTS Form 169017 / 169087 / 169095 3 Revision C 6.2 SYMBOL DEFINITIONS ...

OPERATOR’S STATION Form 169017 / 169087 / 169095 48 Revision C (continued next page) L2 C x x x||TO CALIBRATE SELECTL2 M x x x|| HEADER HE IGHTL

OPERATOR’S STATION Form 169017 / 169087 / 169095 49 Revision C END L1 Cxxx||SENSOR I NPUTL2 Mxxx||WHEEL SPEED 12 3 HZL1 Cxxx||SENSOR I NPUTL2 Mxxx||

OPERATOR’S STATION Form 169017 / 169087 / 169095 50 Revision C 5.18.6 SETTING GUIDELINES 5.18.6.1 Pressure Settings WINDROWER MODEL HEADER MODEL

WINDROWER OPERATION Form 169017 / 169087 / 169095 51 Revision C 6 OPERATION 6.1 OWNER/OPERATOR RESPONSIBILITIES CAUTION • It is your responsibilit

WINDROWER OPERATION Form 169017 / 169087 / 169095 52 Revision C Windrower Operating Symbols (cont’d) Air Conditioning Fresh Air Recirculate

WINDROWER OPERATION Form 169017 / 169087 / 169095 53 Revision C 6.3 WINDROWER OPERATION 6.3.1 OPERATIONAL SAFETY Follow these safety precautions: C

WINDROWER OPERATION Form 169017 / 169087 / 169095 54 Revision C 6.3.3 PRE-SEASON CHECK a. Perform the following safety checks at the beginning of

WINDROWER OPERATION Form 169017 / 169087 / 169095 55 Revision C 6.3.5 ENGINE OPERATION 6.3.5.1 Starting DANGER • Avoid possible injury or death fr

WINDROWER OPERATION Form 169017 / 169087 / 169095 56 Revision C g. Normal Start - engine temperature above 60°F (16°C): 1. Set throttle (D) to st

WINDROWER OPERATION Form 169017 / 169087 / 169095 57 Revision C WARNING If starter engages with steering wheel unlocked, ground speed lever out of

TABLE OF CONTENTS Form 169017 / 169087 / 169095 4 Revision C 7.7.5 Park Brake ...

WINDROWER OPERATION Form 169017 / 169087 / 169095 58 Revision C NOTE Fill fuel tank daily, preferably at the end of the day's operation to hel

WINDROWER OPERATION Form 169017 / 169087 / 169095 59 Revision C 6.3.6 DRIVING THE WINDROWER WARNING Before starting engine, securely fasten your s

WINDROWER OPERATION Form 169017 / 169087 / 169095 60 Revision C • Avoid inclines, ditches and fences. • Do not rapidly accelerate or decelerate w

WINDROWER OPERATION Form 169017 / 169087 / 169095 61 Revision C 6.3.6.2 Cab-Forward Operation WARNING Do not drive windrower on road in cab-forwa

WINDROWER OPERATION Form 169017 / 169087 / 169095 62 Revision C 6.3.6.2.1 Reverse In Cab-Forward Mode WARNING Back up slowly. Steering is opposite

WINDROWER OPERATION Form 169017 / 169087 / 169095 63 Revision C c. Set ground speed range switch (D) to H for road speed [0 - 23 mph (37 km/h)].

WINDROWER OPERATION Form 169017 / 169087 / 169095 64 Revision C 6.3.6.4 Spin Turn Hydrostatic steering gives the operator significantly more manoeu

WINDROWER OPERATION Form 169017 / 169087 / 169095 65 Revision C 6.3.7 ADJUSTABLE CASTER TREAD WIDTH The rear casters can be adjusted to a narrow t

WINDROWER OPERATION Form 169017 / 169087 / 169095 66 Revision C 6.3.8 TRANSPORTING 6.3.8.1 Driving On Road The M150 and M200 Windrowers are design

WINDROWER OPERATION Form 169017 / 169087 / 169095 67 Revision C c. Push LIGHT switch to ROAD position to activate lamps. Always use these lamps on

TABLE OF CONTENTS Form 169017 / 169087 / 169095 5 Revision C 8.7 CAB AIR ...

WINDROWER OPERATION Form 169017 / 169087 / 169095 68 Revision C 6.3.8.2 Towing Header with Windrower WARNING Harvest Header with Transport Option

WINDROWER OPERATION Form 169017 / 169087 / 169095 69 Revision C g. Remove pins (D) from lower end of lift linkages. NOTE Pins (D) are also used to

WINDROWER OPERATION Form 169017 / 169087 / 169095 70 Revision C j. Attach header transport hitch to header as follows: 1. Position end (A) of the

WINDROWER OPERATION Form 169017 / 169087 / 169095 71 Revision C k. Make the electrical connections (J) at the header wheel, and at the joint (K).

WINDROWER OPERATION Form 169017 / 169087 / 169095 72 Revision C n. Activate HEADER DOWN switch in cab to lower lift arms until the lift arm “floats

WINDROWER OPERATION Form 169017 / 169087 / 169095 73 Revision C 6.3.8.2.2 From Transport Mode To Field Operation DANGER Stop engine and remove key

WINDROWER OPERATION Form 169017 / 169087 / 169095 74 Revision C m. Move float pins from location (G) to disengage the float, and store pins at loc

WINDROWER OPERATION Form 169017 / 169087 / 169095 75 Revision C 6.3.8.3 Towing the Windrower In emergency situations, for example, towing out of

WINDROWER OPERATION Form 169017 / 169087 / 169095 76 Revision C 6.3.8.4 Final Drives a. Disengage and engage final drives as follows: 1. Remove t

HEADER - GENERAL Form 169017 / 169087 / 169095 77 Revision C 6.4 HEADER OPERATION The M150 and M200 Windrowers are designed to use the MacDon A Ser

SAFETY Form 169017 / 169087 / 169095 6 Revision C 2 SAFETY 2.1 SAFETY ALERT SYMBOL This safety alert symbol indicates important safety m

HEADER - GENERAL Form 169017 / 169087 / 169095 78 Revision C 6.4.2 HEADER FLOTATION Float is intended for cutting crops that require the cutterbar

HEADER - GENERAL Form 169017 / 169087 / 169095 79 Revision C DANGER Stop engine, and remove key from ignition before leaving Operator’s seat for an

HEADER - GENERAL Form 169017 / 169087 / 169095 80 Revision C 6.4.2.3 Float Options For draper headers without the deck shift option, auger headers,

HEADER - GENERAL Form 169017 / 169087 / 169095 81 Revision C 6.4.3 LEVELLING The windrower linkages are factory set to provide the proper level for

HEADER - GENERAL Form 169017 / 169087 / 169095 82 Revision C 6.4.4 HEADER DRIVE The headers are hydraulically driven, and controlled from the windr

HEADER - GENERAL Form 169017 / 169087 / 169095 83 Revision C 6.4.5 HEADER ANGLE Header angle is defined as the angle between the ground and the dra

HEADER - GENERAL Form 169017 / 169087 / 169095 84 Revision C d. Periodically check the operation of the hook locking mechanism and ensure that it

HEADER - GENERAL Form 169017 / 169087 / 169095 85 Revision C 6.4.6 CUTTING HEIGHT The header is raised or lowered with the HEADER UP or HEADER DOWN

HEADER - GENERAL Form 169017 / 169087 / 169095 86 Revision C 2. If the header is below the pre-set height, press and hold the HEADER UP switch to

HEADER - GENERAL Form 169017 / 169087 / 169095 87 Revision C 6.4.7 DOUBLE WINDROWING The double windrow attachment (DWA) allows the combining of t

SAFETY Form 169017 / 169087 / 169095 7 Revision C Safety Sign Locations (continued) LIFT LINKAGES #163561 FRONT OF PLATFORM #134070 (HORIZONTAL FO

HEADER OPERATION - D SERIES Form 169017 / 169087 / 169095 88 Revision C 6.5 D SERIES HEADER OPERATION 6.5.1 HEADER ATTACHMENT IMPORTANT To prevent

HEADER OPERATION - D SERIES Form 169017 / 169087 / 169095 89 Revision C c. Start the engine, and activate header down button on the GSL to fully r

HEADER OPERATION - D SERIES Form 169017 / 169087 / 169095 90 Revision C 3. Push down on rod end of link cylinder (K) until hook engages pin on hea

HEADER OPERATION - D SERIES Form 169017 / 169087 / 169095 91 Revision C k. Remove pin from storage position (N) in linkage, and insert in hole (O)

HEADER OPERATION - D SERIES Form 169017 / 169087 / 169095 92 Revision C e. Remove pin from location (D) to disengage float springs, and insert in

HEADER OPERATION - D SERIES Form 169017 / 169087 / 169095 93 Revision C j. Disconnect center-link as follows: MECHANICAL LINK - M150 1. Loosen

HEADER OPERATION - D SERIES Form 169017 / 169087 / 169095 94 Revision C 6.5.3 HEADER POSITION Refer to Section 6.4 HEADER OPERATION for procedures

HEADER OPERATION - D SERIES Form 169017 / 169087 / 169095 95 Revision C NOTE DISPLAY will flash ##.## MIN REEL (MPH or KPH) to prompt the operator

HEADER OPERATION - D SERIES Form 169017 / 169087 / 169095 96 Revision C 6.5.6.2 Reel Only Speed Set the speed of the reel independently of ground

HEADER OPERATION - D SERIES Form 169017 / 169087 / 169095 97 Revision C 6.5.7 DRAPER SPEED Draper speed affects the orientation of stalks in the w