Macdon D65 SP DHOM Manuel d'utilisateur

The harvesting specialists.D65Draper Header for Self-PropelledWindrowersOperator’s Manual169899 Revision AOriginal Instruction

TABLE OF CONTENTS6.7.1 Removing Drapers ...

OPERATION4.15 Transporting HeaderWARNINGDo NOT drive windrower with header attached on a road or highway at night, or in conditions which reducevisibi

OPERATIONAttaching Header to Towing VehicleCAUTIONTo avoid bodily injury and/or machine damage caused by loss of control:• Weight of towing vehicle mu

OPERATION4.15.3 Converting from Transport to Field PositionTo convert the header from Transport to Field position, follow these steps.Removing Tow-Bar

OPERATION5. Remove clevis pin (A) and set aside forlater installation.6. Push latch (B) and lift tow-bar (C) from hook.Release latch.7. Reinstall cle

OPERATION4. At the right end of the 25, 35, and 40 ft. header:a. Place the inner end of the inner half of the tow-barin cradle (A) on header backtube.

OPERATION6. Attach header to windrower. Refer to windroweroperator’s manual for instructions.IMPORTANT:Carrying the tow-bar on the header will affectt

OPERATION5. Align lift hook (A) with lu g (B) and lift wheel assemblyto engage pin in hook (A). Ensure latch (C) is engaged.6. Install clevis pin (D)

OPERATION2. Remove pin (A) and store at (B).3. Pull handle (C) up to release.4. Lift wheel to desired height and engage supportchannel into slot (D) i

OPERATION9. Pull pin (A) at right wheel, swivel w heelcounterclockwise to position shown and lock w ithpin (A).10. Remove hairpin (B) from latch (C).1

OPERATIONCAUTIONStand clear of wheels and release linkage carefully aswheels will drop once the mechanism is released.1. Pull handle (B) up to release

TABLE OF CONTENTSInstalling Reel Drive Motor... 231Installi

OPERATION7. Remove pin (A) from storage at top of leg (B).8. Move and swivel wheels clockwise so that connector(C) is turned towards the front end of

OPERATION1. Remove hairpin (A) from latch (B).2. Lift latch (B), disengage right axle (C), and lower toground.CAUTIONStand clear of wheels and release

OPERATION8. Left wheel is now in Transport position as shown.Figure 4.91: Transport Position9. Pull pin (A), and swivel wheel (B) clockwise 90degrees.

OPERATION11. Remove pin (A), raise support (B) to position shown,and reinsert pin (A).IMPORTANT:Ensure pin (A) engages the tube on the axle.12. Swing

OPERATION5. At left side of the header, unhook rubber strap (D) oncradle (A).6. Remove hitch pin (C) from support (B), and removetow-bar.7. Install ru

OPERATION9. Lift the outer half (B) and insert it into the inner half (A)Figure 4.98: Assembling Tow-Bar10. Secure the two halves together with L-pin

OPERATION15. Make the electrical connection (A) at the front wheel.Figure 4.101: Connecting H arness169899 104 Revision A

OPERATION4.16 StorageThe following should be done at the end of each operating season:CAUTIONNever use gasoline, naphtha, or any volatile material for

5 Header Attachment/DetachmentThis chapter includes instructions on setting u p, attaching, and detaching the header.5.1 Attaching Header to Windrower

TABLE OF CONTENTS8.4.6 End Swath Deflector Rods (End Delivery)... 2668.4.7

HEADER ATTAC HMENT/D ETACHMENT5. Push hose connectors onto mating receptacle untilcollar on receptacle snaps into lock position.6. Remove cover on ele

HEADER ATTA CHMEN T/DETACHMENT11. Open cover on header receptacle (A ).12. Push in lock button (B) and pull handle (C) to halfopen position.Figure 5.6

HEADER ATTAC HMENT/D ETACHMENT5.2 Detaching Header from WindrowerTo detach the header from the windrower, followthese steps :1. Fully lowe r the reel.

HEADER ATTA CHMEN T/DETACHMENT7. To disconnect hoses from header, line up slot (A) incollar with pin (B) on connector.8. Push collar toward pin and pu

6 Maintenance and Servicing6.1 Preparation for ServicingThe following instructions are provided to assist Operator in the use of header.Detailed maint

MAINTENANCE AND SERVICING6.2 Maintenance Specifications6.2.1 Conversion ChartInch-Pound UnitsSI Un it s (Metric)QuantityUnit Name AbbreviationFactorUni

MAINTENANCE AND SERVICING6.2.2 Recommended Fluids and LubricantsYour machine can operate at top efficiency only if clean lubricants are used.• U se cle

MAINTENANCE AND SERVICINGTable 6.2 SAE Grade 5 Bolt and Grade 5 DistortedThread NutTorque (ft·lbf)(*in·lbf)Torque (N·m)NominalSize (A)Min. Max. Min. M

MAINTENANCE AND SERVICINGTable 6.4 SAE Grade 8 Bolt and Grade 8 FreeSpinning NutTorque (ft·lbf)(*in·lbf)Torque (N·m)NominalSize (A)Min. Max. Min. Max.

1Safety1.1 Safety Alert SymbolsThis safety alert symbol indicates important safetymessages in this manual and on safety signs onthe header.This symbol

MAINTENANCE AND SERVICINGTable6.6MetricClass8.8BoltsandClass9DistortedThread NutTorque (ft·lbf)(*in·lbf)Torque (N·m)NominalSize (A)Min. Max. Min. Max.

MAINTENANCE AND SERVICINGTable 6 .8 Metric Class 10.9 Bolts and Class 10Distorted Thread N utTorque (ft·lbf)(*in·lbf)Torque (N·m)NominalSize (A)Min. M

MAINTENANCE AND SERVICINGMetric Bolt Specifications Bolting into Cast AluminumTable 6.9 Metric Bolt Bolting int o Cast Aluminu mBolt Torque8.8(Cast A l

MAINTENANCE AND SERVICINGTable 6.10 Flare-Type Hydraulic Tube FittingsTorque Value10Flats from FingerTight (FFFT)SAE No.Tube SizeO.D. (in.)ThreadSize

MAINTENANCE AND SERVICINGO-Ring Boss (ORB) Hydraulic Fittings (Adjustable)1. Inspect O-ring (A) and seat (B) for dirt orobvious defects.2. Back off th

MAINTENANCE AND SERVICINGTable 6.11 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)Torque Value11SAE Dash Size Thread Size (in.)ft·lbf (*in·lbf)N·m-

MAINTENANCE AND SERVICINGO-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)1. Inspect O-ring ( A) and seat (B) for dirt orobvious defects.2. Check

MAINTENANCE AND SERVICINGO-Ring Face Seal (ORFS) Hydraulic FittingsTo tighten O-ring face seal (ORFS) hydraulic fittings, follow these steps:1. Check c

MAINTENANCE AND SERVICINGTable 6.13 O-Ring Face Seal (ORFS) Hydraulic FittingsTorque Value13SAE DashSizeThreadSize (in.)ft·lbf(*in·lbf)N·m-3 Note14––-

MAINTENANCE AND SERVICING1. Locate ends of chain on sprocket.2. Install pin connector (A) into chain, preferably from thesprocket back side.3. Install

SAFETY1.2 Signal WordsThree signal words, DANGER, WARNING, and CAUTION, are used to alert you to hazardous situations. Theappropriate signal word for

MAINTENANCE AND SERVICING6.3 Maintenance RequirementsThe following maintenance schedule is a listing of periodic m aintenance procedures, organized by

MAINTENANCE AND SERVICING6.3.1 M ain tenance Schedule/RecordCopy this page to continue record.MaintenanceRecordAction: -Check - Lubricate ▲ - C hang

MAINTENANCE AND SERVICINGMaintenanceRecordAction: - Check - Lubricate ▲ - ChangeUpper Cross Auger R HBearing250 HOURS OR ANNUALLY15Draper SealUpp

MAINTENANCE AND SERVICING6.3.3 Preseason/Annual ServicePerform the following the beginning of each operating seasonCAUTION• Review this manual to refr

MAINTENANCE AND SERVICING6.3.5 Ch ecking Hydraulic Hoses and LinesCheck hydraulic hoses and lines daily for signs of leaks.WARNING• Avoid high-pressur

MAINTENANCE AND SERVICINGService IntervalsRefer to the illustrations on the following pag es to identify the variou s locations that require lubricati

MAINTENANCE AND SERVICINGFigure 6.22: Every 100 HoursA - Knife Drive Box (check oil level with top of knife drive box horizontal) B - Dipstick (level

MAINTENANCE AND SERVICINGFigure 6.23: Every 250 HoursA - Upper Cross Auger U-joint17B - Upper Cross Auger Bearing (2 PLCS)1817. U-joint has an extende

MAINTENANCE AND SERVICINGFigure 6.24: Every 250 Hours (Continued)A-Rear Axle PivotsB - Front Wheel Pivot (1 PLC)C -Frame/Wheel Pivot (1 PLC) - Both Si

MAINTENANCE AND SERVICINGFigure 6.25: Every 500 HoursA - Reel Right Bearing (1 PLC) B - Reel Center Bearing (1 PLC) C - Wheel Bearings (4 PLCS) D - Re

SAFETY1.3 General SafetyCAUTIONThe following are general farm safety precautionsthat should be part of your operating procedure forall types of machin

MAINTENANCE AND SERVICINGGreasing ProcedureGreasing points are marked on the machine by decals showing a grease gun and grease interval in hours ofope

MAINTENANCE AND SERVICING6.4 ElectricalUse electrical tape and wire clips as required to prevent wires from dragging or rubbing.Keep lights clean and

MAINTENANCE AND SERVICING6.5 KnifeWARNINGKeep hands clear of the area between guards andknife at all times.CAUTIONTo avoid personal injury, before ser

MAINTENANCE AND SERVICINGTo replace a section, follow these steps:1. Stroke knife as required to center the section (A)between guards.2. Remove nuts (

MAINTENANCE AND SERVICING6.5.2 RemovingKnifeWARNINGStand to rear of knife during removal to reduce risk of injury from cutting edges. Wear heavy glove

MAINTENANCE AND SERVICING2. Using a flat-ended tool with approximately the samediameter as pin (A). Tap the seal (B), bearing (C), plug(D), and O-ring

MAINTENANCE AND SERVICINGNOTE:For ease of remo ving or installing kn ifehead p in, removegrease zerk from pin.2. Install knifehead pin (A) through the

MAINTENANCE AND SERVICINGAdjusting Knife GuardsTo adjust knife guards, follow these steps. The guardstraightening tool (MD #140135) is available from

MAINTENANCE AND SERVICINGIMPORTANT:The first four outboard guards (B) on drive side(s) ofheader do not have a ledger plate. Ensure that properreplaceme

MAINTENANCE AND SERVICING3. Position poly wear plate (if applicable), replacementguard (A), adjuster bar, and top guide (B). Install bolts,but do NOT

SAFETY•Provideafirst aid kit for use in case of emergencies.•Keepafire extinguisher on the machine. Be sure thefire extingu ish er is p r op e rly mainta

MAINTENANCE AND SERVICINGTo replace stub guards, follow these steps:1. Remove the two nuts (A) and bolts that attach guard (B)and top guide (C) to cut

MAINTENANCE AND SERVICING1. Remove the two nuts (A) and bolts th at a tt ach guard (B)and top guide (C) and adjuster bar (D) to cutterbar.2. Remove gu

MAINTENANCE AND SERVICINGAdjusting Hold-Downs with Pointed GuardsTo adjust the clearance between hold-downs and knife onheader with pointed guards, fo

MAINTENANCE AND SERVICINGAdjusting Hold-Downs with S t u b GuardsTo adjust the c learance between hold-downs and knife forall stub guards, follow thes

MAINTENANCE AND SERVICINGCAUTIONWear heavy gloves when working around or handling knives.3. Place knifehead shield (A) against end sheet as shown.Orie

MAINTENANCE AND SERVICING6.6 Knife Drive6.6.1 K nife Drive BoxThe knife drive box converts rotational motion into reciprocating motion to the knife. I

MAINTENANCE AND SERVICING4. Open the access cover (A) on the endsheet behindcutterbar to provide clearance between the knife drivebox pulley a nd the

MAINTENANCE AND SERVICING14. Remove bolt (A) that clamps the knife drive arm to theknife drive box output shaft.15. Remove the knife drive arm (B) fro

MAINTENANCE AND SERVICING4. Open the access cover (A) on the endsheet behindcutterbar to provide clearance between the knife drivebox pulley a nd the

MAINTENANCE AND SERVICING12. Remove bolt (A) that clamps the knife drive arm to theknife drive box output shaft.13. Remove the knife drive arm (B) fro

SAFETY• Keep the area used for servicing machinery cleanand dry. Wet or oily floors are slippe ry. Wet spot scan be dangerous when working with electri

MAINTENANCE AND SERVICINGInstalling Knife Drive Box Pu lleyTo install the knife drive bo x pulley, follow the se steps:1. Ensure splines and bores in

MAINTENANCE AND SERVICING4. Apply Loctite®#243 to the output shaft in two bands asshown at (A).5. Slide output arm (B) onto output shaft. Rotate pulle

MAINTENANCE AND SERVICINGNOTE:For ease of remo ving or installing kn ifehead p in, removegrease zerk from pin.8. Install knifehead pin (A) through the

MAINTENANCE AND SERVICINGChanging Oil in Knife Drive BoxChange knife drive box lubricant after the first 50 hours ofoperation and every 1,000 hours (or

MAINTENANCE AND SERVICING1. Open endshield. Refer to Opening Endshields, page37.2. Loosen the two bolts (A) that secure the motorassembly to header en

MAINTENANCE AND SERVICING1. Route knife drive belt (A) around knife drive boxpulley (C) and knife drive pulley (B). Use notch inpulley (C) to ass ist

MAINTENANCE AND SERVICING4. Ensure that clearance between belt (A) and beltguide (B) is 1/32 in. (1 mm).5. Loosen three bolts (C), and adjust position

MAINTENANCE AND SERVICINGInstalling Timed Drive V-BeltsNOTE:New belts mustbe installed as a matched pair. Never prybelt over pulley. Be sure drive mot

MAINTENANCE AND SERVICINGNOTE:The following two steps are not applicable to the rightside drive.4. Loosen two bolts (A) on endsheet.5. Turn adjuster b

MAINTENANCE AND SERVICINGNOTE:The following two steps do not apply to the right site drive.2. Install the two V-belts (C) and turn adjuster bolt (B) t

SAFETY1.4 Maintenance SafetyTo ens ure your safety while ma intain in g the machin e:• Review the operator’s m anual and all safety itemsbefore operat

MAINTENANCE AND SERVICINGTensioning Timed Knife Drive BeltsThis describe s the tensio nin g p ro ce d ure fo r the timed left and rig h t knife drive

MAINTENANCE AND SERVICING4. Tighten nuts (C) to 54–59 ft·lbf (73–80 N·m) whenproper belt tension is achieved.5. Remove pry bar (A) and wood (B).NOTE:R

MAINTENANCE AND SERVICING3. Rotate the left knife drive box driven pulley clockwiseuntil the left knife (A) is at the center of the inboardstroke (B)

MAINTENANCE AND SERVICING6. Rotate the idler pulley bracket (A) down and slide theidler pulley up by hand to remove most of the belt slack.Tighten nut

MAINTENANCE AND SERVICING12. Re-tension the right side drive belt as per above,ensuring that the drive pulleys do not rotate.IMPORTANT:Do NOT use the

MAINTENANCE AND SERVICING5. If the belt (A) is tracking to one side of the knife drivebox pulley (B), the likely cau se is an out of p osition idlerpu

MAINTENANCE AND SERVICING7. To correct the tracking problem on the k nife drive boxpulley, adjust the position of the idler as follows:a. Loosen nuts

MAINTENANCE AND SERVICING8. If further adjustment to correct the drive pulley tracking,proceed as follows:a. Loosen nut (A) on idler and nuts (B) onid

MAINTENANCE AND SERVICING6.7 Header DrapersThe draper should be replaced or repaired if it is torn, missing slats, or cracked.6.7.1 Removing DrapersTo

MAINTENANCE AND SERVICING1. Apply talc (baby powder) or talc/graphite lubricant mixto the draper sur face that forms the seal with the cutterbar and t

SAFETY1.5 Hydraulic Safety• Always place all hydraulic controls in Neutralbefore dismounting.• M ake s ure that all components in the hydraulic system

MAINTENANCE AND SERVICING8. Check for seal between the drapers and the c utter bar.There should be a 0.04–0.08 in. (1–2 mm) gap (A)between the cutterb

MAINTENANCE AND SERVICING1. Ensure white bar (A) is about halfway in the window.CAUTIONCheck to be sure all bystanders have cleared the area.2. Start

MAINTENANCE AND SERVICINGIMPORTANT:Do NOT adjust nut (C). This nut is used for draperalignment only.6. Turn adjuster bolt (A) counterclockwise to loos

MAINTENANCE AND SERVICING3. Turn bolt (A) counterclockwise to fully loosen draper.White indicator bar (B) will move outboard in directionof arrow to i

MAINTENANCE AND SERVICING7. Insert a pry bar (A) in hole in deck located atapproximately the deck mid-point, and lift deck clearof cu tterbar.NOTE:Pry

MAINTENANCE AND SERVICING6.7.5 Installing Endless DraperTo install an endless draper, follow these steps:DANGERTo avoid bodily injury or death from un

MAINTENANCE AND SERVICING5. Line-up deck supports (A) with bolts in deck.6. Move deck towards cutterbar to engage deck supports.7. Install nuts (B) an

MAINTENANCE AND SERVICING3. Adjust the drive roller at ‘X’ as follows:a. Loosen nuts (A) and jam nut (B).b. Turn adjuster nut (C).Figure 6.119: Drive

MAINTENANCE AND SERVICING6.7.7 Adjusting Deck HeightTo prevent material from entering drapers and cutterbar, maintain deck height so that draper runs

MAINTENANCE AND SERVICING5. Set deck (A) to 5/16–3/8 in. (8–9 mm) below thecutterbar (C) to create a seal.6. Tighten deck support hardware (D).7. Chec

D65 Draper Header for Self-Propelled WindrowersPublished: August, 2014

SAFETY1.6 Tire Safety• Follow proper procedures when mounting a tire on awheel or rim. Failure to do so can produce an explosionthat may result in ser

MAINTENANCE AND SERVICING6.7.8 Draper Roller MaintenanceThe draper rollers have non-greaseable bearings. The external seal should be checked every 200

MAINTENANCE AND SERVICING5. Remove fasteners (A) and tube connectors (B) at thedraper joint to uncouple the draper.6. Pull the draper off the idler ro

MAINTENANCE AND SERVICING2. Remove bea rin g assembly (A) and se al (B) from rollertube (C) as follows:a. Attach a slide hammer (D) to threaded sh a f

MAINTENANCE AND SERVICINGInstallin g Draper Idler Roller1. Position stub shaft in idler roller in forward arm (B) ondeck.2. Push on roller to deflect f

MAINTENANCE AND SERVICING5. Remove fasteners (A) and tube connectors (B) at thedraper joint to uncouple the draper.6. Pull the draper off the drive ro

MAINTENANCE AND SERVICING2. Remove bearing assembly (A) and seal (B) from rollertube (C) as follows:a. Attach a slide hammer (D) to threaded shaft (E)

MAINTENANCE AND SERVICINGInstalling Draper Drive R o ller1. Locate the drive roller (B) between the rollersupport arms.2. Install bolt (A) that holds

MAINTENANCE AND SERVICING7. Tension the draper, with tensioner bolt (A) and followthe directions on the decal for proper draper tensioning.8. Disengag

MAINTENANCE AND SERVICING6. Remove fasteners securing deflector to endsheet.Nuts (A) are accessible from endshield side. Nuts (B)on uppermost fasteners

MAINTENANCE AND SERVICING4. Open endshield.5. Loosen bolts (A) on cutterbar until retainer (B) is loose.6. Remove existing bolt that secures belt guid

SAFETY1.7 Safety Signs• Keep safety signs clean and legible at all times.• Replace safety signs that are missing orbecome illegib le.• If original par

MAINTENANCE AND SERVICINGRemoving Narrow Draper DeflectorsTo remove narrrow draper deflectors, follow these steps: Left end removal is illustrated .1. R

MAINTENANCE AND SERVICING4. Open endshield.5. Position forward deflector (B) onto endsheet andtemporarily install forward and aft 3/8 in. x 5/8 selftap

MAINTENANCE AND SERVICING6.8 ReelCAUTIONTo avoid personal injury, before servicing machine or opening drive covers, refer to 6.1 Preparation forServic

MAINTENANCE AND SERVICING2. Set the fore-aft position to mid–position (‘5’ on the reelarm indicator decal).3. Fully lowe r the reel.4. Shut down engin

MAINTENANCE AND SERVICINGFigure 6.156: Double Reel MeasurementLocations (Four Places)7. If necessary, refer to Adjusting Reel Clearance, page202 for a

MAINTENANCE AND SERVICING2. For Double Reel Only: Adjust center arm lift cylinderstop (A) to change clearance at inboard ends of reelsas follows:NOTE:

MAINTENANCE AND SERVICING3. Adjust the profile as follows: Start with the ree l disc setclosest to center of header and proceed to the ends.a. Re move

MAINTENANCE AND SERVICINGCentering Single ReelTo center the reel, follow these steps:1. Loosen bolt (A) on brace (B) at both ends of reel.2. Move forw

MAINTENANCE AND SERVICINGIMPORTANT:Ensure tine tube is supported at all times to prevent damage to the tube or other components.1. Slide ne w tines an

MAINTENANCE AND SERVICINGInstalling Plastic FingersWARNINGTo avoid bodily injury from fall of raised reel, alwaysengage reel safety props before going

SAFETY1.8 Safety Decal LocationsFigure 1.17: Upper Cross AugerA - MD #174682Figure 1.18: Slow Speed TransportA-MD #220799169899 10 Revision A

MAINTENANCE AND SERVICING2. Remove reel endshields and endshield support (C)from the tail end of the reel at applicable tinetube location.NOTE:There a

MAINTENANCE AND SERVICINGCam End BushingsNOTE:Removing cam end b ushings requires that the tine tubebe moved through the disc arms to expose the bushi

MAINTENANCE AND SERVICING10. Remove bolt (A) at on cam linkage so that tine t ub e (B)is free to rotate.Figure 6.175: Cam End11. Re lease bu shing cla

MAINTENANCE AND SERVICINGTine Tube Support Bushings (If installed)If the tine tub e reinf orcing kit i s installed:13. Locate the support (A) that req

MAINTENANCE AND SERVICING17. Slide support (A) off of the bushing halves (B).NOTE:Two tine tubes have supports that are assembledopposite to what is s

MAINTENANCE AND SERVICINGNOTE:A pair of m odified channel lock pliers is recommendedto install the b us hing clam p s. Secure pliers (A) in v iceand gr

MAINTENANCE AND SERVICING6. Tighten clamp (A) with modified channel lock pliers (B)so that finger pressure will NOT move clam p.IMPORTANT:Over-tighten i

MAINTENANCE AND SERVICING10. At the cam end, install endshield support (A) atapplicable tine tube location on the cam end.11. Re-install reel endshiel

MAINTENANCE AND SERVICING17. Tighten clamp (A) with modified channel lock pliers (B)so that finger pressure will NOT move clam p.IMPORTANT:Over-tighten

MAINTENANCE AND SERVICINGTine Tube Support (If installed) Bushings20. Position bushing halves (B) on tine tube with flangelessend adjacent to reel arm,

SAFETYFigure 1.19: Slow Speed Transport Tow-BarA - MD #220797 B - MD #220798Figure 1.20: Vertical KnifeA - MD #17468416989911Revision A

MAINTENANCE AND SERVICING24. Tighten clamp (A) with modified channel lock pliers (B)so that finger pressure will NOT move clam p.IMPORTANT:Over-tighteni

MAINTENANCE AND SERVICINGReplacing Endshield1. Lower header and reel, and shutdown engine. Remove key from ignition.2. Manually rotate reel for access

MAINTENANCE AND SERVICING6. Move endshield (A) away from support (B), and placenew endshield (C) onto s upports.7. Reattach end of endshield (A) to su

MAINTENANCE AND SERVICING6.9 Reel DriveThe reel is hydraulically driven through a chain case that is attached to the right end on a single reel header

MAINTENANCE AND SERVICINGLoosening Drive Chain1. Loosen nuts (A). Slide motor (B) and motor mount (C)down towards reel shaft.Figure 6.208: Reel DriveR

MAINTENANCE AND SERVICINGInstalling Drive Sprocket1. Install the new drive s procket (D), fl at washer (C), andslotted nut (B), onto the motor shaft.2.

MAINTENANCE AND SERVICINGInstalling Drive CoverInstall reel drive cover a s follow s:1. For SINGLE REEL DRIVE, position reel drive cover (A)to the ree

MAINTENANCE AND SERVICINGRemoving Drive Cover1. Remove the six bolts (B) that secure the upper cover(A) to the reel drive and to the lower cover (C).N

MAINTENANCE AND SERVICING3. Remove six bolts (A) attaching U -joint flange (B) todriven sprocket (C).4. Remove U-joint.NOTE:Right hand reel may need to

MAINTENANCE AND SERVICING5. Remove temporary reel s upport.Figure 6.222: Supporting ReelInstalling Drive Cover1. Position the lower cover (C) first (if

SAFETYFigure 1.21: Endsheets, Reel Arms, BacksheetA - MD #131393 B - MD #174632 C - MD #184371 D - MD #184371 (DK Only)E - MD #131392 (2 Places) F - M

MAINTENANCE AND SERVICING6.9.3 Replacing Reel Drive MotorThe reel drivemotor does not require regular maintenance or servicing. If problems develop wi

MAINTENANCE AND SERVICINGLoosening Drive Chain1. Loosen nuts (A). Slide motor (B) and motor mount (C)down to wards ree l shaft.Figure 6.226: Reel Driv

MAINTENANCE AND SERVICINGRemoving Reel Drive MotorTo remove the reel drive motor from a single or double reel header, follow these steps:1. Disconnect

MAINTENANCE AND SERVICINGInstalling Reel Drive MotorTo install the reel drive hydraulic motor, follow these steps:1. Slide motor mount (A) up or down

MAINTENANCE AND SERVICINGInstalling Drive Sprocket1. Install the new drive sprocket (D), flat washer (C), andslotted nut (B), onto the motor shaft.2. T

MAINTENANCE AND SERVICINGInstalling Drive CoverInstall reel drive cover as follows:1. For SINGLE REEL DRIVE, position reel drive cover (A)to th e reel

MAINTENANCE AND SERVICINGRemoving Drive Cover1. Remove the six bolts (B) that secure the upper cover(A) to the reel drive and to the lower cover (C).N

MAINTENANCE AND SERVICING2. Remove four bolts (A) attaching reel tube to U-joint (B).Figure 6.241: U-Joint3. Move right-hand reel sideways to separate

MAINTENANCE AND SERVICING10. Remove temporary reel support.11. Proceed to Tightening Drive Chain.Figure 6.244: Supporting ReelBreaking the Chain Metho

MAINTENANCE AND SERVICINGTightening Drive Chain1. Ensure the six bolts (B) securing motor mount to chaincase are loose.2. Slide motor and motor mount

SAFETYFigure 1.22: Back Tube: 15-Foot HeaderA - MD #184422 B - MD #184372 C - MD #131391169899 13 Revision A

MAINTENANCE AND SERVICING6.9.5 Replacing Drive Chain on Single R eelRemoving Drive Cover1. Remove the ree l drive cover (A) as follows:a. For SINGLE R

MAINTENANCE AND SERVICINGReplacing Ch ain on Single Reel1. Lift chain (A) off drive sprocket (B).2. Lower chain until free of lower sprocket (C) and r

MAINTENANCE AND SERVICING2. For DOU BLE REEL DRIVE, position th e lower cover(C) first (if removed) and secure with three bolts (D).Install upper cover

MAINTENANCE AND SERVICINGTightening Drive Chain1. Ensure the six bolts (B) securing motor mount to chaincase are loose.2. Slide motor and motor mount

MAINTENANCE AND SERVICING6.10 Transport System (Optional)Refer to 8.3.3 Stabilizer/Slow Speed Transport Wheels, page 26 4 for m ore information.6.10.1

MAINTENANCE AND SERVICING6.10.2 Checking Axle Bolt TorqueIf a trans po rt system is installed, follow this procedure for torquing the axle bolts.Figur

MAINTENANCE AND SERVICING6.10.3 Checking Tire PressureCheck tire pressure daily. Maintain pressurerecommended in following table:SizeLoad Range Pressu

7 Troubleshooting7.1 Crop Loss at CutterbarSymptomProblemSolution SectionCutterbar too high Lower cutterbar.4.7.1 Cutting Height, page50Header angle t

TROUBLESHOOTINGSymptomProblemSolution SectionExcessive bouncingat normal field speedFloat set too lightAdjust header float.4.7.2 Header Float, page55Div

TROUBLESHOOTING7.2 Cutting Action and Knife ComponentsSymptomProblemSolution SectionKnife hold-downs notadjusted properly.Adjust hold-downs.Checking K

SAFETYFigure 1.23: Back Tube: 20-Foot HeaderA - MD #184372 B - MD #166466 C - MD #13139116989914Revision A

TROUBLESHOOTINGSymptomProblemSolution SectionReeltoohighortoofarforward.Lower reel or move reelrearward.4.7.8 Reel Height, page 584.7.9 Reel Fore-AftP

TROUBLESHOOTINGSymptomProblemSolution SectionKnife hold-downs notadjusted properly.Adjust hold-downs.Checking KnifeHold-Downs, page 149Knives on doubl

TROUBLESHOOTING7.3 Reel DeliverySymptomProblemSolution SectionReel speed toofast Reduce reel speed.4.7.4 Reel Speed, page56Reel too low Ra ise reel.4.

TROUBLESHOOTINGSymptomProblemSolution SectionReel speed toofast Reduce reel speed.4.7.4 Reel Speed, page56Reel fingers notaggressive enoughMove to a mo

TROUBLESHOOTING7.4 Header and DrapersSymptomProblemSolution SectionHeader lift insufficientLow relief pressureIncrease relief pressure.See your MacDonD

TROUBLESHOOTINGSymptomProblemSolution SectionDrapers back-feedDrapers running too slowin heavy cropIncrease draper speed.Crop is thrown acrossopening

TROUBLESHOOTING7.5 Cutting Edible BeansSymptomProblemSolution SectionHeader off ground.Lowerheadertogroundand run on skidshoesand/or cutterbar.Cutting

TROUBLESHOOTINGSymptomProblemSolution SectionPlastic wear strip forcutterbar hasbeeninstalled over top ofsteel wear plates.Remove steel cutterbarwear

TROUBLESHOOTINGSymptomProblemSolution SectionFloat insufficient. Increase float.4.7.2 Header Float, page55Consider installingoptional stub guards.Cutter

TROUBLESHOOTINGSymptomProblemSolution SectionExcessive accumu lationof crop on drapers (up toheight of reel center tube).Increase draper speed.4.7.6 D

SAFETYFigure 1.24: Back Tube: 25-Foot HeaderA - MD #184372 B - MD #166466 C - MD #131391169899 15 Revision A

TROUBLESHOOTING7.6 Windrow FormationSymptomProblemSolution SectionDraper speed too slow Increase draper speed.4.7.6 D raper Speed, page57Draper angle

8 Options and A ttachmentsThe following options and attachments are available for use with your header. Most come with installationinstructions. See y

OPTIONS AND ATTACHMENTS8.1.3 Reel Endshield KitThe steel shields attach to ends of the reel(s) and helpin clearing material in heavy, hard-to-cut crop

OPTIONS AND ATTACHMENTS8.2 Cutterbar8.2.1 C utterbar Plastic Wear StripsAvailable as an attachment, they are recommended forcutting o n the ground whe

OPTIONS AND ATTACHMENTS8.2.3 Stub Guard Conversion KitStub guards, complete with top guides and adjuster shoes,are designed tocuttoughcrops.Installati

OPTIONS AND ATTACHMENTS8.3 Header8.3.1 Divider Latch KitThe latches attach to the endsheets. They allow forquick removal of endsheet divider cones to

OPTIONS AND ATTACHMENTS8.3.3 S tab ilizer/Slow Speed Transport W heelsThe Stabilizer/Slow Sp eed Transport Wheels help stabilizethe header in field con

OPTIONS AND ATTACHMENTS8.4 Crop Delivery8.4.1 D ouble Draper Drive (DDD) KitThis option minimizes draper slipping in heavy forage cropswhen using the

OPTIONS AND ATTACHMENTS8.4.4 Draper Deflector (Wide)Wide metal deflectors attach to the inboard side of theendsheets, toprevent m aterial from fallin g

OPTIONS AND ATTACHMENTS8.4.7 H C10 HayConditionerThe hay conditioner will lay uniform, fluffy windrows.Conditioningor crimping the cut hay allows moist

SAFETYFigure 1.25: Back Tube: 30-, 35-, 40-Foot HeaderA - MD #184372 B - MD #166466 C - MD #131391D - MD #131392 (30 & 35 Ft. D R Only) E - MD #18

OPTIONS AND ATTACHMENTS8.4.10 Upper Cross Auger (UCA)Attaches in front of the backtube, the UCA improvesfeeding of crop to the center of the header in

OPTIONS AND ATTACHMENTS8.4.13 Rice Divider RodsThe rice divider rods attach to the left hand and right handendsheet cones and perform the same functio

9 Unloading and AssemblyRefer to the header-specific instructions for unloading, assembly, and setup procedures that are included w ith yourshipment. T

IndexAAHHCdefinition... 25APIdefinition...

INDEXEelectricalmaintenance ... 139replacing light bulbs... 139end

INDEXknife drive box... 153changing oil ... 161install

INDEXRrecommended fluids and lubricant ...115recommended setting ... 46reel...

INDEXground ... 57knife ... 58r

SAFETY1.9 Interpreting Safety SignsIn the safety sign explanations below, (a) refers to the top orleft position panel, (b) refers to the bottom or rig

INDEXWwheel and tire... 244safety ... 8w

CUSTOMERSMacDon.comDEALERSPortal.MacDon.comTrademarks of products are the marks of theirrespective manufacturers and/or distributors.Printed in Canada

Declaration o f Conformity169899iRevision A

SAFETY2. MD #131391a. Crushing hazardb. DANGER• Rest header on ground or engage safety propsbefore going under unitFigure 1.27: MD #1313913. MD #13139

SAFETY5. MD #166466a. High pressure oil hazardb. WARNINGDo not go near leaks.• H igh pressure oil easily punctures skin causingserious injury, gangren

SAFETY8. MD #174682a. Auger entanglement hazardb. CAUTION• To avoid injury from entanglem ent with rotatingauger, stand clear of header w hile machine

SAFETY10. MD #184372a. General hazard pertaining to m achine operationand servicingb. CAUTIONTo avoid injury or death from improper or unsafemachine o

SAFETY12. MD #193147a. Transport/roading hazardb. WARNING• Ensure tow-bar lock mechanism is lockedFigure 1.37: MD #19314713. MD #220797a. Tipping haza

SAFETY15. MD #220799a. Transport/roading hazardb. WARNING• Ensure tow-bar lock mechanism is lockedFigure 1.40: MD #220799169899 23 Revision A

2 Reference2.1 DefinitionsThe following terms and acronyms may be used in this manual.TermDefinitionAPI American Petroleum InstituteASTM American Soc ie

REFERENCETermDefinitionNPTNational PipeThread: a style of fitting used for low pressure port openings. Threadson NPT fittingsare uniquely tapered for an

REFERENCE2.2 Component IdentificationFigure 2.1: D65 Windrower Header ComponentsA - Reel CamB - Pick-Up Reel TinesC - DrapersD - Center Reel Arm Prop H

IntroductionThis instructional manual contains information on the D65 Draper Header. It is designed to serve a dual function inyour grain, hay, and sp

3 Specifications| D65 | AttachmentsS: standard /OF: optional (factory installed) / OD: optional (dealer installed) / -: not availableD65CUTTERBAREffect

SPECIFICATIONSD65Guard: Pointed / Forged / D ouble Heat Treated (DHT)Hold-Down: Sheet Metal / Adjustment boltOFGuard: Pointed / Forged / C ase Hardene

SPECIFICATIONSD65Header Width (Field Mode) Cut Width + 15-1/8 in.(384 mm)S(B)1(Long DividersInstalled)104 in. (2636 mm)-HeaderOnly(A)1(Long DividersRe

SPECIFICATIONSD65ATTACHMENTSHC10 Hay Conditioner ODRoll Length72 in. (1830 mm)Outside Diamete r 9-1/8 in. (232 mm)Roll Tube Diameter6-5/8 in. (168 mm)

4 Operation4.1 Owner/Operator ResponsibilitiesCAUTION• It is your responsibility to read and understand this manual completely before operating the he

OPERATION4.2 Operational SafetyCAUTIONFollow these safety precautions:• Follow all safety and operational instructions givenin your operator’s manuals

OPERATIONDANGERTo avoid bodily injury or death from unexpected start-up or fall of raised machine, always stop engine,remove key, and engage safety pr

OPERATION3. At the center reel arm on double reel headers, usehandle (A) to move lock rod to inboard position (B),engaging pin (C) under prop.4. Lower

OPERATION3. Use handle (B) to move lock rod (A) to outboardposition.Figure 4.6: Center Arm Safety Prop4.2.3 E ndshieldsA hinged, polyethylene endshiel

List of RevisionsThe fo llo winglists the changes from the previous version (169594 Revision C) of this document.Summary of Change Refer ToDocument Nu

OPERATION2. Use tool (B) to unlock latch (A) at lowe r r ea r c orne rof endshield.3. Lift shield at aft end to clear pin at top rear of endshield.4.

OPERATION3. Push in shield to engage lower latch (A).4. Use tool (B) to lock lower latch (A).Figure 4.11: Endshield5. Replace tool (B) and lynch pin (

OPERATIONInstalling EndshieldsTo install an endshield, follow these steps.1. Position endshield on support (A) and align the hole inthe endshield with

OPERATIONAdjusting EndshieldsPlastic endshields a re subject to expansion or contraction from large temperature variations. The position of thetop pin

OPERATION4.2.4 Daily Start-Up CheckCAUTION• C lear the area of other persons, pets, etc. Keepchildren away from machinery. Walk around themachine to b

OPERATION4.3 Break-in PeriodNOTE:Until yo u become familiar with the sound and feel of your new h eader, be extra alert and attentive.After attaching

OPERATION4.4 Shutdown ProcedureCAUTIONTo shut down and before leaving the w indrower seat for any reason, follow these steps:• Park on level ground if

OPERATION4.5 Cab ControlsCAUTIONBe sure all bystanders are clear of machine beforestarting engine or engaging any header drives.Refer to your windrowe

OPERATION4.6 Header Setup4.6.1 Header AttachmentsSeveral attachments to improve performance of your D65header are available as options that can be ins

OPERATIONCropTypeStubbleHeightin.(mm)CropConditionDividerRodsHeaderAngle2KnifeSpeed3ReelCam4ReelSpeed%5ReelPosition6SkidShoePosition7StabilizerWheels8

Model and Serial NumberRecord the model nu mber, serial number, and model year of the hea der an d Slo w Spee d Transport/Stabiliz er Wh eeloption (if

OPERATION4.6.3 Reel SettingsThe f ollo win g chart illustrates the p ro file of the reel at each cam or finger pitch setting as well as the reel positio

OPERATIONCam Setting Number(Finger Speed Gain)Reel PositionNumberReel Finger Pattern3 (30%)6or74 (35%) 2 or 3NOTE:• Adjust reel forward to get closer

OPERATION4.7 Header Operating VariablesSatisfactory function of the header in all situations requires making proper adjustments to suit various cropsa

OPERATION3. On the right wheel assembly, remove hairpin (A)from latch.4. Disengage latch (B) and lift right wheel out of hook andplace on ground as sh

OPERATIONIMPORTANT:Continuous operation with excessive spring compres sion(i.e., load Indicator reading greater than ‘4’oracompressed length (A) less

OPERATION6. Lower header to desired cutting height using combinecontrols and check load indicator. As an examplethe image shows that the wheels are se

OPERATIONAdjusting Inner Skid Sh o e1. Fully raise the stabilizer wheels or slow speed transport wheels (if installed). Refer to:• A dju sting Stabili

OPERATIONDANGERTo avoid bodily injury or death from unexpected start-up or fall of raised machine, always stop engine,remove key, and engage safety pr

OPERATIONControlling Header AngleHeader angle is varied by adjusting the length of the top center-link (mechanical or hydraulic) between the windrower

OPERATION4.7.5 G round SpeedUsing the proper ground speed will result in cleanly cut crop and even delivery of material for a good windrow.Refer to 4.

TABLE OF CONTENTSDeclaration of Conformity...

OPERATION4.7.7 Kn ife SpeedThe header knife drive is driven by the windrower hydraulic pump and is controlled with the windrower Cab DisplayModule (CD

OPERATIONA decal (A) is provided on the reel right support arm foridentifying reel position. The cam disc aft edge (B) is thegauge indicator.For strai

OPERATIONReposition right arm cylinder as follows:NOTE:Reel components are not shown for clarity.1. Position reel fully aft with support arms horizont

OPERATIONReposition left arm cylinder as follows:NOTE:Reel components are not shown for clarity.6. Remove pin (A)securing cylinder (B) to bracket/ligh

OPERATIONRepositioning Fore-Aft Cylinders on Double Re elThe reel can be moved approximately 9 in (227 mm) further aft by repositioning the fore-aft c

OPERATIONReposition right arm cylinder as follows:NOTE:Reel components are not shown for clarity.6. Remove four bolts (A) securing cylinder bracket (

OPERATIONReposition left arm cylinder as follows:NOTE:Reel components are not shown for clarity.9. Re mo ve pin (A)securing cylinder (B) t o bracket/l

OPERATION4.7.10 Reel Tine PitchIMPORTANT:The fo llo wingdescribes the concept and operational guidelines of the pick-up reel. Please read carefully be

OPERATIONCam Position 2, Reel Position 3 or 4 is the recommendedstarting position for most crops and conditions.• This setting gives a fingertip speed

OPERATIONCam Position 4, Header Angle At Maximum, and ReelFully Forward provides the maximum amount of reelreach below the cutterbar to pick up lodged

TABLE OF CONTENTS4.7.9 Reel Fore-Aft Position ...

OPERATION4.7.11 Crop DividersCrop dividers are used to help divide the crop when harvesting. They are removable to allow installation of verticalknive

OPERATIONRemoving Crop Dividers from Hea der without Latch OptionTo remove crop dividers from a header without the latch option, follow these steps.DA

OPERATION3. At divider storage location, lift divider to disengagelugs (A) at lower end and then lower it s lightly todisengage pin (B) from endsheet.

OPERATION7. Check that divider does NOT move laterally. Adjustbolts (A) as required to tighten divider and removelateral play when pulling at divider

OPERATION5. Lift forward end of divider and install bolt (A) andspecial stepped washer (B) (step towards divider).Tighten bolt.6. Check that divider d

OPERATIONRemoving Crop Divider RodsTo remove divider rods, follow these steps:1. Loosen bolt (B) and remove rod (A).Figure 4.56: Crop Divider Rod2. St

OPERATION4.8 Delivery OpeningThe width and location of the delivery opening affects the width and configuration of the windrow.The decision to widen or

OPERATION4.8.2 A djusting Delivery Opening on Header with Hydraulic Deck ShiftThe delivery opening can be changed by moving the inboard deck shift sto

OPERATION4.9 Double WindrowingDouble windrowing is laying two swaths side-by-side. Larger capacity combines or forage harvesters can then pickup twice

OPERATION4.9.2 S hifting Decks ManuallyBoth decks can be moved manually to deliver the crop from the center or right/left end on 25 to 40 ft. headers.

TABLE OF CONTENTS6 Maintenance and Servicing ...

OPERATIONLaying a Double WindrowNOTE:30 ft. headers equipped with transport or stabilizersystem, require tha t the wheels be in the raised positionto

OPERATION4.10 Windrow TypesThere are three basic criteria by which the quality of a windrow is measured:• Weight Distribution: Heads and stalks distri

OPERATIONWindrow Type DescriptionWeightDistributionCuring Weathera bi lityMachineSettingGuidelines45° DiagonalThe stalks arelined along oneedge and he

OPERATION4.11 Haying TipsThe following information may be useful when using the D65 Draper Header in hay crops.4.11.1 CuringA quick cure will maintain

OPERATIONConfigurationAdvantageHigh and fluffy Movement of air through the windrow is more important tothe curing process than is direct sunlight.Consis

OPERATION4.12 Levelling the HeaderThe windrower linkages are factory-set to provide the proper level for the header and should not normallyrequire adj

OPERATION4.13 Unplugging CutterbarTo remove plugged material from the cutterbar, follow these steps.1. Stop forward movement of machine and disengage

OPERATION4.14 Upper Cross Auger (UCA)The UCA helps deliver very bulky crop s ac ross the headeronto the windrow.Removable beater bars assist in delive

OPERATION2. Re move bo lts (A) sec uring bars (B) and clam p s (C) toauger tubes, and remove bars and clamps.Figure 4.67: Single Reel HeadersFigure 4.

OPERATION4.14.2 Installing Beater BarsTo install beater bars, follow these steps.1. Locate one beater bar (B) with one clam p set (C)on auger tube and