Macdon 873 Combine Adapter Manuel d'utilisateur

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Page 1 - COMBINE ADAPTER

Model 873COMBINE ADAPTER For 963, 972, 973 & 974 Headers on: • Case Combines • New Holland Combines • John Deere Combines • Lexion Combines

Page 2

Form # 147069 Issue 09/06 8 HEADER ATTACHING & DETACHING ATTACHING HEADER TO COMBINE AND ADAPTER 1. At first use, refer to “Preparing the Ad

Page 3 - INTRODUCTION

Form # 147069 Issue 09/06 9 HEADER ATTACHING & DETACHING ATTACHING HEADER TO COMBINE AND ADAPTER (continued) 6. IMPORTANT: For smaller sized

Page 4 - TABLE OF CONTENTS

Form # 147069 Issue 09/06 10 HEADER ATTACHING & DETACHING ATTACHING HEADER TO COMBINE AND ADAPTER (continued) CAUTION: Always connect top li

Page 5 - SERIAL NUMBER LOCATION

Form # 147069 Issue 09/06 11 HEADER ATTACHING & DETACHING ATTACHING HEADER TO COMBINE AND ADAPTER (continued) 13. Install sickle driveline o

Page 6 - TORQUE SPECIFICATIONS

Form # 147069 Issue 09/06 12 5/16” (5mm – 10mm)PAN CLEARANCE TO CUTTERBAR 972/973/974 HEADER NOTE: A 5-10mm gap at (A) is equivalent to a

Page 7

Form # 147069 Issue 09/06 13 HEADER ATTACHING & DETACHING DETACHING HEADER FROM COMBINE AND ADAPTER Using this procedure, adapter will remain

Page 8 - SAFETY

Form # 147069 Issue 09/06 14 HEADER ATTACHING & DETACHING DETACHING HEADER FROM COMBINE AND ADAPTER (continued) NOTE: Steps 7 is for 963 He

Page 9

Form # 147069 Issue 09/06 15 HEADER ATTACHING & DETACHING DETACHING HEADER AND ADAPTER FROM COMBINE Using this procedure, adapter will remain

Page 10

Form # 147069 Issue 09/06 16 HEADER ATTACHING & DETACHING ATTACHING HEADER AND ADAPTER TO COMBINE 1. If applicable, block both gauge wheels

Page 11 - Form # 147069 Issue 09/06

Form # 147069 Issue 09/06 17 OPERATION BREAK-IN PERIOD 1. Run drapers slowly for 5 minutes to fill hydraulic lines, then check oil level at (A)

Page 12

Inside Front Cover (blank)

Page 13

Form # 147069 Issue 09/06 18 • 0 GAP FOR CUTTING ABOVE GROUND • ALIGN FLOAT ARM WITH NOTCH FOR CUTTING ON GROUND (1/2” GAP) D A OPERATION 963/97

Page 14

Form # 147069 Issue 09/06 19 OPERATION 963/972/973 HEADER FLOTATION (continued) When working with cutterbar on ground (e.g. soybeans): • Set to

Page 15

Form # 147069 Issue 09/06 20 OPERATION 963/972/973 HEADER FLOTATION Header Floatation for 963 Headers with Gauge Wheel/Transport Wheel (continued)

Page 16

Form # 147069 Issue 09/06 21 OPERATION 963/972/973 HEADER FLOTATION (continued) Header Floatation for 972/973 Headers with Gauge Wheel/Transport W

Page 17

Form # 147069 Issue 09/06 22 OPERATION HEADER LEVELLING NOTE: The following applies if gap (A) is zero. If float is set light (operating cutterbar

Page 18

Form # 147069 Issue 09/06 23 OPERATION HEADER ANGLE The header (or guard) angle can be adjusted flatter or steeper to suit your conditions. Angle

Page 19 - OPERATION

Form # 147069 Issue 09/06 24 Assembled for Windrowing with a CombineF G Assembled for Maximum Ground ClearanceG F OPERATION WINDROWING WITH THE COMB

Page 20

Form # 147069 Issue 09/06 25 MAINTENANCE/SERVICE SERVICE PROCEDURES CAUTION: To avoid personal injury, before servicing machine or opening drive

Page 21

Form # 147069 Issue 09/06 26 MAINTENANCE/SERVICE SEALED BEARING INSTALLATION 1. Clean shaft and coat with rust preventative. 2. Install flangett

Page 22 - OPERATION

Form # 147069 Issue 09/06 27 MAINTENANCE/SERVICE GREASING THE ADAPTER 100 Hours or Annually (continued): 2. Feed Draper Idler Roller Bearings

Page 23

Form # 147069 Issue 09/06 1 INTRODUCTION This Manual contains information on the adapter which is required to allow attachment of the MacDon Model

Page 24

Form # 147069 Issue 09/06 28 MAINTENANCE/SERVICE HYDRAULIC SYSTEM Hydraulic Hoses and Lines Check hydraulic hoses and lines daily for signs of

Page 25

Form # 147069 Issue 09/06 29 MAINTENANCE/SERVICE HYDRAULIC SYSTEM (continued) Hydraulic Oil The combine adapter’s hydraulic system provides oil f

Page 26

Form # 147069 Issue 09/06 30 MAINTENANCE/SERVICE HYDRAULIC SYSTEM (continued) Flow Control Relief Pressure The valve on the combine adapter has th

Page 27 - MAINTENANCE/SERVICE

Form # 147069 Issue 09/06 31 MAINTENANCE/SERVICE HYDRAULIC SYSTEM (continued) To check sequence valve operation: If adapter drum and feed draper

Page 28 - MAINTENANCE/SERVICE

Form # 147069 Issue 09/06 32 MAINTENANCE/SERVICE RETRACTING TINE DRUM Tine Pitch Adjustment – Tines should be fully extended on the front side of

Page 29

Form # 147069 Issue 09/06 33 MAINTENANCE/SERVICE MAINTENANCE SCHEDULE The following maintenance schedule is a listing of periodic maintenance pr

Page 30

Form # 147069 Issue 09/06 34 MAINTENANCE RECORD Adapter Serial No. ________________________ Combine this r

Page 31

Form # 147069 Issue 09/06 35 TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION REF.HYDRAULICS Insufficient draper speed. Speed control set too low. In

Page 32

Form # 147069 Issue 09/06 36 TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION REF.FEEDING (continued) Adapter drum wraps crop. Crop susceptible to wra

Page 33

Form # 147069 Issue 09/06 37 TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION FLOTATION Combine feeder house pushes dirt when trying to pick up dow

Page 34

Form # 147069 Issue 09/06 2 TABLE OF CONTENTS INTRODUCTION...

Page 35

Form # 147069 Issue 09/06 38 ATTACHMENTS FLOAT OPTIMIZER WholeGoods order no: B4415 – Case 2300 Series and AFX B4498 – New Holland CR/CX B4499 –

Page 36 - MAINTENANCE RECORD

Form # 147069 Issue 09/06 39 ASSEMBLY Preparing the Adapter 1. Remove shipping brace (painted yellow) and parts strapped to adapter. 2. For proper

Page 37 - TROUBLESHOOTING

Form # 147069 Issue 09/06 40 CHANGE FLOAT SPRING PIN POSITION 972 HEADER ONLY (without rubber isolators) G H ASSEMBLY Preparing the Adapter (cont’d.

Page 38

Form # 147069 Issue 09/06 41 ASSEMBLY Preparing the Adapter (cont’d.) 5. Install pump in storage position at slot in right hand float spring suppo

Page 39 - TROUBLESHOOTING

Form # 147069 Issue 09/06 42 ASSEMBLY Preparing the Adapter (cont’d.) INSTALL FEED DRAPER 1. Pull front of plastic panel up and back, well away f

Page 40 - ATTACHMENTS

Form # 147069 Issue 09/06 43 Combine Make & Model Header Model Dimension X Case 2100/2300 Series & Case AFX 972/973/974 3-1/2” (90 mm) Ne

Page 41 - Preparing the Adapter

Form # 147069 Issue 09/06 44 ASSEMBLY Preparing the Adapter (cont’d.) ATTACH CENTER LINK For mechanical center link (G), attach to adapter frame

Page 42

Form # 147069 Issue 09/06 45 ASSEMBLY Preparing the Adapter (cont’d.) POSITION THE RETRACTING TINE DRUM Adapters are shipped with drum mounted in th

Page 43

Form # 147069 Issue 09/06 46 ASSEMBLY Preparing the Adapter POSITION THE RETRACTING TINE DRUM (continued) IMPORTANT: To prevent damage to header s

Page 44 - ASSEMBLY

Form # 147069 Issue 09/06 47 ASSEMBLY Preparing the Header INSTALL HEADER SIDE DRAPERS NOTE: For 963 Headers only – For delivery openings of 41

Page 45

Form # 147069 Issue 09/06 3 SPECIFICATIONS FEED DRAPER DRIVE Hydraulic: Pump driven from right side of feeder house, reversible with combine feed

Page 46 - ASSEMBLY

Form # 147069 Issue 09/06 48 ASSEMBLY Preparing the Header (cont’d.) ELECTRICAL HARNESS Attach electrical harness extension, (shipped with adapter

Page 47

Form # 147069 Issue 09/06 49 HYDRAULIC CENTER LINK A ROUTE CENTER LINK HOSES ASSEMBLY Preparing the Header (cont’d.) INSTALL REEL LIFT ADAPTER FITTI

Page 48

Form # 147069 Issue 09/06 50 ASSEMBLY ATTACH ADAPTER TO COMBINE Attach combine adapter to feeder housing of combine. See Preparation and Mounting I

Page 49 - Preparing the Header

Form # 147069 Issue 09/06 51 OUTBOARD VIEW INBOARD VIEW ATTACH REEL DRIVE MOUNTING PLATE TO HEADER L/H LEG (SHOWN WITH UPPER CROSS AUGER SHIELDING

Page 50

Form # 147069 Issue 09/06 52 Adapter Mounting Instructions for Case IH 60, 77 & 80 Series Combines PREPARING THE COMBINE 1. Check with Com

Page 51

Form # 147069 Issue 09/06 53 Adapter Mounting Instructions for Case IH 60, 77 & 80 Series Combines ATTACHING ADAPTER TO COMBINE (continued)

Page 52

Form # 147069 Issue 09/06 54 Adapter Mounting Instructions for Case AFX / New Holland CR & CX Combines PREPARING THE 973/974 HEADER 1. Attac

Page 53

Form # 147069 Issue 09/06 55 Adapter Mounting Instructions for Case AFX / New Holland CR & CX Combines PREPARING THE CX COMBINE 1. For all

Page 54

Form # 147069 Issue 09/06 56 Adapter Mounting Instructions for Case AFX / New Holland CR & CX Combines PREPARING THE NEW HOLLAND CR AND CASE

Page 55

Form # 147069 Issue 09/06 57 F E ENGAGE LOCK FOR BOTTOM LATCHES H Adapter Mounting Instructions for Case AFX / New Holland CR & CX Combines

Page 56

Form # 147069 Issue 09/06 4 TORQUE SPECIFICATIONS CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and caps

Page 57

Form # 147069 Issue 09/06 58 Adapter Mounting Instructions for John Deere Combines PREPARING THE HEADER 1. John Deere (all models except 60 Ser

Page 58

Form # 147069 Issue 09/06 59 F C JOHN DEERE 60 SERIES COMBINE Adapter Mounting Instructions for John Deere Combines Clamping Fore-Aft Hoses • Mo

Page 59

Form # 147069 Issue 09/06 60 Adapter Mounting Instructions for John Deere Combines ADAPTER COMPLETION – ALL JOHN DEERE COMBINES: 1. Install combin

Page 60 - for John Deere Combines

Form # 147069 Issue 09/06 61 ATTACH L/H SHIELD: PRIOR TO 50 SERIES LEVEL LAND E D OFFSET SUPPORT WITH CARRIER ANGLE B A Adapter Mounting Instructions

Page 61

Form # 147069 Issue 09/06 62 OFFSET SUPPORT WITH CARRIER ANGLE B A Adapter Mounting Instructions for John Deere Combines PREPARING THE ADAPTER – J

Page 62

Form # 147069 Issue 09/06 63 Adapter Mounting Instructions for John Deere Combines PREPARING THE ADAPTER – JOHN DEERE 60 SERIES COMBINES: 1. 60 Ser

Page 63

Form # 147069 Issue 09/06 64 OFFSET SUPPORT WITH CARRIER ANGLE B A F TRIM PANELS – CONTOUR MASTER (L/H SHOWN) Adapter Mounting Instructions for John

Page 64

Form # 147069 Issue 09/06 65 Adapter Mounting Instructions for John Deere Combines PREPARING THE ADAPTER – JOHN DEERE CONTOUR MASTER COMBINES (ALL)

Page 65

Form # 147069 Issue 09/06 66 JOHN DEERE –60 SERIES COMBINEH J Adapter Mounting Instructions for John Deere Combines PREPARING THE COMBINE 1. 60 se

Page 66

Form # 147069 Issue 09/06 67 Adapter Mounting Instructions for John Deere Combines PREPARING THE COMBINE (continued) 2. Check with Combine dea

Page 67

Form # 147069 Issue 09/06 5 TORQUE SPECIFICATIONS TIGHTENING O-RING FITTINGS* 1. Inspect O-ring and seat for dirt or obvious defects. 2. On ang

Page 68

Form # 147069 Issue 09/06 68 Adapter Mounting Instructions for John Deere Combines ATTACHING ADAPTER TO COMBINE 1. Slowly drive combine up to

Page 69

Form # 147069 Issue 09/06 69 Adapter Mounting Instructions for John Deere Combines ATTACHING ADAPTER TO COMBINE (continued) 4. Install pump as

Page 70

Form # 147069 Issue 09/06 70 Adapter Mounting Instructions for Lexion Combines PREPARING THE HEADER 1. Attach the hydraulic/electrical completi

Page 71

Form # 147069 Issue 09/06 71 Adapter Mounting Instructions for Lexion Combines PREPARING THE ADAPTER 1. Remove retracting tine drum (RTD) hange

Page 72 - for Lexion Combines

Form # 147069 Issue 09/06 72 J Adapter Mounting Instructions for Lexion Combines PREPARING THE ADAPTER (cont’d.) 6. Attach rear deflectors (D) to

Page 73

Form # 147069 Issue 09/06 73 Adapter Mounting Instructions for Lexion Combines PREPARING THE ADAPTER (cont’d.) 11. Secure pump in storage position

Page 74

Form # 147069 Issue 09/06 74 Adapter Mounting Instructions for Lexion Combines PREPARING THE COMBINE 1. Check with Combine dealer to ensure combine

Page 75

Form # 147069 Issue 09/06 75 Adapter Mounting Instructions for Lexion Combines PREPARING THE COMBINE (continued) 4. For Header Pitch (HP) Feeder H

Page 76

Form # 147069 Issue 09/06 76 1-½” EXPOSED CYLINDER FOR CAC FEEDER Adapter Mounting Instructions for Lexion Combines PREPARING THE COMBINE (continue

Page 77

Form # 147069 Issue 09/06 77 Adapter Mounting Instructions for Lexion Combines ATTACHING ADAPTER TO COMBINE 1. Slowly drive combine up to adap

Page 78

Form # 147069 Issue 09/06 6 SAFETY SAFETY ALERT SYMBOL This safety alert symbol indicates important safety messages in this manual and on safety

Page 79

Form # 147069 Issue 09/06 78 Adapter Mounting Instructions for Lexion Combines COMBINE TO HEADER CONNECTIONS – RIGHT SIDE SYMP

Page 80

Form # 147069 Issue 09/06 79 Adapter Mounting Instructions for Agco Combines PREPARING THE HEADER 1. Attach the hydraulic/electrical completion pa

Page 81

Form # 147069 Issue 09/06 80 Adapter Mounting Instructions for Agco Combines PREPARING THE ADAPTER 1. Remove retracting tine drum (RTD) hanger bolts

Page 82 - HOSES AFTER ROUTING

Form # 147069 Issue 09/06 81 J Adapter Mounting Instructions for Agco Combines PREPARING THE ADAPTER (cont’d.) 6. Attach rear deflectors (D) to RT

Page 83

Form # 147069 Issue 09/06 82 Adapter Mounting Instructions for Agco Combines PREPARING THE ADAPTER (cont’d.) 11. Secure pump in storage position on

Page 84

Form # 147069 Issue 09/06 83 Adapter Mounting Instructions for Agco Combines ADAPTER COMPLETION – GLEANER COMBINES: 1. Install upper beam (1) (fro

Page 85

Form # 147069 Issue 09/06 84 Adapter Mounting Instructions for Agco Combines ADAPTER COMPLETION – CHALLENGER & MASSEY FERGUSON COMBINES: 1. In

Page 86

Form # 147069 Issue 09/06 85 Adapter Mounting Instructions for Agco Combines PREPARING THE COMBINE 1. For R62 combines, check with Combine dealer

Page 87

Form # 147069 Issue 09/06 86 ALIGN TRUSS HOOKS UNDER ADAPTER FRAME C LOCK HOOKS INTO ADAPTER FRAMEBOTH SIDES H G E F Adapter Mounting Instructions fo

Page 88

Form # 147069 Issue 09/06 87 Adapter Mounting Instructions for Agco Combines ATTACHING ADAPTER TO COMBINE (continued) 5. Install pump as follows:

Page 89 - STORAGE POSITION

Form # 147069 Issue 09/06 7 SAFETY SAFETY SIGNS • The safety signs below appear on the combine adapter. • Keep safety signs clean and legible

Page 90

Form # 147069 Issue 09/06 88 INDEX A PAGE Assembly..... 39 Attaching Header and Adapter to Co

Page 91

Form # 147069 Issue 09/06 873 Combine Adapter Pre-Delivery Checklist ADAPTER SERIAL NUMBER

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